Industrial Automation and Process Control Systems
Europe's No. 1 for the process automation of float glass plants
In a few words :
No other European company has more experience in float line process automation than STG Combustion Control.
Since 1990, STG has carried out more than 150 major automation projects for customers in the glass industry.
Our references include around 80 float glass lines and over 50 container glass furnaces.
Unlike many of our competitors, we do not offer "off-the-shelf" systems, but always tailor made solutions for our customers.
Smart solutions for the process control technology of glass melting furnaces
STG offers state-of-the-art control solutions with a comprehensive technological understanding of the specifics of the glass melting process. We see the control system as a powerful tool for combining our innovative ideas for continuous process improvement in terms of energy efficiency, emission reduction and quality assurance with the customer's requirements and putting them into practice.
We are constantly striving to improve and optimise the melting process - for us, there is no such thing as "good enough".
SIEMENS Solution Partner
Since the early days of STG, to a large extent we have worked with SIEMENS technology - so STG employees have a wealth of experience in the use of control systems based on PCS7, S7/WinCC, TIA Portal...
We are proud to have become one of the first certified SIEMENS Solution Partners back in 2008.
Go to the STG partner profile at SIEMENS
Planning of optimal control system design
Engineering
- Hardware ( Cabinets planning, Field planning, disposition of components)
- Software (DCS, CPU, Visualization)
Control cabinets assembly
- Control cabinets CPU / Network / Fibre optics
- Control cabinets frequency converters
- Uninterrupted Power Supply (UPS)
Signal Test and FAT
Installation and Commissioning
Process optimisation
Documentation and Training
Disposition, delivery and installation of field devices (Pressure, Temperature, Flow rate…)
Disposition, delivery and installation of Frequency converters
Delivery and installation of cable trays
Control room furniture (e.g. Desks, Video walls, Networks, Server cabinets)
Bus systems (DP, PA, redundant, fibre-optic, copper)
Disposition, delivery and termination of fibre optics systems
SIEMENS PCS7
SIMATIC S7/S5
Allen-Bradley (Rockwell)
WinCC / WinTM
Energy Management System (EMS)
Intellution iFIX
ePLAN
BTR Furnace Temperature Control
Flexible Energy Control
Energy Based Lambda Control
Solutions for redundant system design
Long term data bases
Energy Management System (EMS)
Special program module for fine tuning of reversal sequence
Further specialized and industry proven control loops
Extras:
PLC integrated model based function blocks for energy optimisation and a proactive operational mode
PLC integrated Lambda Control based on Oxygen Sensors, also for Dual (Gas /Oil) and OxyFuel firing
PLC integrated combustion calculation
BTR Furnace Temperature Control
Automatical symmetry control of furnace heating
Recipe management for feeder and top roll machines
Best available system safety due to
- Offline tests in Cottbus with STG and customer staff
- Optimized and custom-fit system architectures, e.g.:
- Redundant PLC
- Single PLC with bumpless Backup
- Distributed redundancy
STG is certified as "Siemens Solution Partner - Automation Drives"
Portfolio Module “Process Control System PCS 7”
Expert Module "PCS7 Applications"
Expert Module “Glass”
STG is certified for Quality Management System acc. to ISO 9001:2015
for the scope of certification: "System integrator for the glass industry / chemical industry / steel industry / biotechnology"
STG is certified for Environmental Management System acc. to ISO 14001:2015
for the scope of certification: "System integrator for the glass industry / chemical industry / steel industry / biotechnology"
Get in touch with
Dr. Peter Hemmann
